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Chemical Engineering 🏢 Full Time ⭐️ Verified

Senior Chemical Process Engineer

Pioneer Chemical Technologies
Houston
Salary Estimate
USD 110.000 – USD 170.000
Posting Time
1 Mei 2026
Deadline
1 Mei 2027

Job description

Join Pioneer Chemical Technologies as a Senior Chemical Process Engineer in Houston, TX. Lead the design, optimization, and scale-up of chemical processes for high-demand products while ensuring safety, compliance, and cost efficiency. This is a hands-on, cross-functional role that blends rigorous engineering with practical manufacturing execution. We offer competitive compensation, comprehensive benefits, and strong professional growth opportunities.

You will collaborate with R&D, operations, and project management to deliver robust, scalable solutions from concept through commissioning, driving performance improvements and reliability across production assets.

Responsibility

  • Lead the design, optimization, and scale-up of chemical processes for high-volume production and specialty products.
  • Develop and validate process models using Aspen Plus, HYSYS, or CHEMCAD; perform mass and energy balances and sensitivity analyses.
  • Execute scale-up studies from lab and pilot plant to full-scale production, including reactor sizing, heat exchanger networks, and equipment specifications.
  • Conduct process safety assessments (HAZOPs, PHAs, LOPAs) and ensure compliance with PSM, environmental, and regulatory requirements.
  • Collaborate with R&D, operations, and manufacturing to translate concepts into robust, safe, and economical processes; mentor junior engineers.
  • Implement advanced process control, energy optimization, and waste reduction strategies to lower operating costs and carbon footprint.
  • Prepare technical reports, FEED studies, and CAPEX justifications; support commissioning and start-up activities.

Qualification

  • Bachelor’s degree in Chemical Engineering; Master’s preferred; 5+ years of industry experience in process engineering, design, or scale-up.
  • Strong proficiency with process simulation tools (Aspen Plus, HYSYS, CHEMCAD); CFD experience is a plus.
  • Solid understanding of PFDs, P&IDs, mass and energy balances, and equipment sizing (reactors, heat exchangers, separators, distillation).
  • Experience with process safety management (HAZOP, PHA, LOPA) and regulatory compliance (PSM, EPA).
  • Excellent communication, project management, and cross-functional collaboration skills; proven ability to lead teams and manage multiple projects.
  • Authorized to work in the United States; willingness to relocate to the Houston area if needed.

Required Skills

process simulation Aspen Plus HYSYS CHEMCAD reactor design heat exchanger networks PFD P&ID DOE HAZOP PSM scale-up process safety project management cross-functional collaboration

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