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Industrial Engineering 🏢 Full Time ⭐️ Verified

Senior Industrial Engineer - Lean Manufacturing

NexaForge Manufacturing, Inc.
Chicago, IL
Salary Estimate
USD 110.000 – USD 135.000
Posting Time
7 Mei 2026
Deadline
7 Mei 2027

Job description

Join NexaForge Manufacturing, a leading innovator in advanced manufacturing solutions, as a Senior Industrial Engineer. You will lead data-driven process improvements, optimize capacity, and implement lean manufacturing practices across complex production lines. This role blends strategic problem solving with hands-on execution to elevate efficiency, quality, and profitability in a fast-paced environment.

We value continuous improvement, cross-functional collaboration, and a strong bias for action. If you are a results-oriented engineer who thrives on transforming operations and mentoring peers, this is your opportunity to shape the future of modern manufacturing.

Responsibility

  • Lead end-to-end process improvement initiatives using lean, Six Sigma, and data analytics to reduce cycle times and waste.
  • Design and optimize layouts, standardized work, and line balancing to maximize throughput and balance capacity.
  • Develop capacity planning, production scheduling, and material flow strategies to meet demand with optimal inventory levels.
  • Identify, track, and drive cost reduction opportunities with measurable KPIs and ROI analyses.
  • Perform time studies, work sampling, and line audits; mentor junior engineers and shop floor operators.
  • Collaborate with manufacturing, supply chain, quality, and maintenance teams to implement sustainable solutions.
  • Lead root cause analysis and problem solving using TQM tools, 5 Whys, and DMAIC methodologies.

Qualification

  • Bachelor's degree in Industrial Engineering or related field; Master's preferred.
  • 5+ years of manufacturing experience with demonstrated success in process improvement.
  • Strong knowledge of LEAN, Six Sigma, SMED, and continuous improvement methodologies; proficiency with Minitab, Excel, and data visualization tools.
  • Experience with process simulation, layout optimization, and ERP systems (SAP, Oracle).
  • Excellent analytical, communication, and cross-functional collaboration skills; proven project management ability.
  • Familiarity with safety standards and regulatory compliance in manufacturing environments.

Required Skills

Industrial Engineering Lean Manufacturing Six Sigma Value Stream Mapping Process Optimization Data Analysis MES/ERP Minitab Excel Project Management

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